1100 Series - 3 Piece High Performance Ball Valve
1100 Series - 3 Piece High Performance Ball Valve
The AVCO 1100 series ball valve is our signature model where high performance and quality are essential. The investment cast, precision machined, three (3) piece design gives great flexibility for butt weld, socket weld, NPT, BSP and flanged ends up to ANSI class 600 or 2000 WOG. It is designed in-house to meet or exceed ASME B16.34 and fully tested to API 598. Materials of construction are stainless steel, carbon steel and various alloys including Hastelloy, Alloy 20, Monel & Inconel. The floating full port ball lies between encapsulated Teflon, PEEK or metal seats to cater for harsh environment and high temperature applications. The encapsulation of the seat also gives an option for fire safe trim meeting the high standards of API 607. The stem is live loaded with blow out prevention and has online adjustment capability. The ISO 5211 mount pad allows for many actuator styles (electric, pneumatic, etc.) to be mounted with ease. Whether for use in the oil, gas, chemical or steam industry; this valve will deliver.
Size
1/4"- 4" (Full Port)
2000 WOG
3000 WOG Option
Valve Body Materials
316 Stainless Steel
Carbon Steel
Hastelloy C
Monel 400
Alloy 20
AL6XN
Ball Configurations
Vented
Hardened and Lapped
Seat Materials
TFE
RTFE
CTFE
PEEK
UHMWPE
PCTFE
Metals
End Connections
NPT
Butt Weld
Socket Weld
Flanged: 150#, 300#, 600#
Service Applications
Chemical
Dry/Liquid Chlorine
Food Processing
Hydraulic
Oxygen
Steam
Thermal Fluids
Vacuum
Water/Oil/Gas
Options
Emissions Bonnet
Fire Safe
Purge Ports
Cavity Filled Seats
Electro-Polish
Mechanical Polish to 10 Ra
O2 Cleaned and Bagged
Valve Actuation
Electric Actuator
Pneumatic Acuator
Oval Handle
Spring-Return
Stem Extensions
Fusible Link
Locking Device
Gear Operators
Wing Handle
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AVCO

AVCO

1"

1"

AVCO

AVCO

1"

1"

BALL VALVES

1100 SERIES

Cryogenic Option

The AVCO 1100 series ball valves are available as cryogenic

valves. The extended bonnet can be shortened or lengthened

to suit many applications and is also available ‘off the shelf’ in

standard lengths (see 1500 series literature).

Fugitive Emissions Option

The AVCO 1100 series ball valves can be supplied with fugitive

emissions (sniffer) bonnets. This gives an early warning system

when the valve stem packing is becoming worn and ready for

renewal, thus preventing dangerous chemicals/gases from

entering the surrounding environment.

Vee Port and Slotted Ball Option

The AVCO 1100 series ball valves can be supplied with vee

port or slotted balls for greater control and accuracy. Many

configurations are available to suit the needs of the customer

(see 1900 series literature).

3210 S. Susan St, Santa Ana, CA 92704 Tel (714) 427-0877 Fax (714) 427-6392 Website: www.avcovalve.com

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13

18

BALL VALVES

1100 SERIES

13

18

17

1/4” THRU 3/4”

14

21

19

12

13

11

21

14

2

12

10

9

7

17

13

11

16

8

5

4

6

7

2

16

8

5

4

6

3

7

13

11

16

8

5

4

6

3

7

14

2

15

2

15

2

12

10

9

7

3

6

1

1” THRU 2”

Item

Parts

1

Body

2

End Cap

3

Retainer

4

Ball

5

Stem

6

Ball Seat

7

Body Seal

8

Thrust Washer

9

Packing

10

Gland Ring

11

Disc Spring

12

Lock Tab

13

Stem Nut

14

Body Bolt

15

Body Nut

16

Stop Pin

17

Handle

18

Handle Sleeve

19

Wrench Block

20

Handle Bolt

21

Lock Pad

6

1

2

14

17

10

9

7

3

6

1

2 1/2” THRU 4”

Features

ANSI Class 150, 300 & 600

2000/3000 WOG

Encapsulated Seats, Seals & Body Bolts

Spring Loaded Stem Packing

Bottom Entry Stem to Prevent Blow-Out

ISO 5211 Mounting Pad

Locking Handle as Standard

Inter-Changeable End Connections

3210 S. Susan St, Santa Ana, CA 92704 Tel (714) 427-0877 Fax (714) 427-6392 Website: www.avcovalve.com

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Electric Actuator

120 VAC

12/24 VDC

NEMA 4/7

Positioners 4-20 mA

Reversing

Telemetry

Battery Back-up

Spring Return

HOW TO ORDER

BALL VALVES

1100 SERIES

Pneumatic Actuator

Manual Valves

Double Acting

Oval Handle

Spring Return

Spring Return

Solenoid Valves

Fusible Link

Limit Switches

Lock Device

Positioners 3-15 psi

Positioners 4-20 mA

Intelligent Postioner

Declutchable Manual Override

3

T

T

Ball & Stem

Seat

Material

Material

1”

Size

1/4”

3/8”

1/2”

3/4”

1”

1 1/4”

1 1/2”

2”

2 1/2”

3”

Seal Material

11

Series

1100 Series

3 Piece Ball

Valve

3

Body & End

Material

1 - Carbon Steel

2 - Alloy 20

T - Teflon (PTFE)

T - Teflon (PTFE)

1L - Low Grade Carbon

3 - 316 SS

R - 15% Glass PTFE

C - 25% Carbon PTFE

2 - Alloy 20

4 - Monel 400

C - 25% Carbon PTFE

G - Graphoil

3 - 316 SS

5 - Hastelloy B

P - PEEK

B - BUNA N

4 - Monel 400

6 - Hastelloy C

U - UHMWPE

E - EPDM

5 - Hastelloy B

7 - Inconel 625

K - Kel-F (PCTFE)

V - Viton

6 - Hastelloy C

8 - Titanium

B - Bronze

N - Neoprene

7 - Inconel 625

9 - Aluminum

S - Stellite

8 - Titanium

I - Inconel

9 - Aluminum

Gear Operators

SE

BAVT

End Style

Options

SE - NPT

BAVT - Vented Balls

SW - Socket Weld

BAHL - Hardened Ball

BW - Butt Weld

BNIE - Emissions Bonnet

GR - Grooved

FS - Fire Safe

FBT - Flush Bottom Tank

O2CB - O2 Clean/Bagged

BSP - British Standard Pipe

CF - Cavity Filled

AN - Army Navy

150 - 150# Flange

300 - 300# Flange

600 - 600# Flange

4”

Variations of the above or

special ends can be sup-

plied upon request

Copyright © 2009 Alloy Valves and Control Inc. All rights reserved. No part of this brochure may be used or reproduced in any manner whatsoever without written permission from AVCO

This brochure is general in nature and we reserve the right to alter dimensions, materials or make design improvements.

3210 S. Susan St, Santa Ana, CA 92704 Tel (714) 427-0877 Fax (714) 427-6392 Website: www.avcovalve.com

CD0709

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Size

1/4” - 4” (Full Port)

2000 WOG

3000 WOG Option

End Connections

NPT

Butt Weld

Socket Weld

BALL VALVES

1100 SERIES

Service Applications

Chemical

Dry/Liquid Chlorine

Food Processing

Hydraulic

Oxygen

Steam

Thermal Fluids

Vacuum

Water/Oil/Gas

Applicable Standards

ASME B16.34

API 598

API 607 4th Edition

Ball and Stem Materials

316 Stainless Steel

Hastelloy B & C

Monel 400

Alloy 20

Seat Materials

Teflon (PTFE)

25% Carbon Filled Teflon

Flanged (150#, 300#, 600#)

15% Glass Filled Teflon

Kel-F (PCTFE)

PEEK

UHMWPE

Metals

Valve Materials

316 Stainless Steel

Carbon Steel

Hastelloy C

Monel

3210 S. Susan St, Santa Ana, CA 92704 Tel (714) 427-0877 Fax (714) 427-6392 Website: www.avcovalve.com

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TEMPERATURE (°F)

Notes

Please contact AVCO if you require

customized versions of our valves.

CAD drawings are available for most

variations, including actuators etc.

3210 S. Susan St, Santa Ana, CA 92704 Tel (714) 427-0877 Fax (714) 427-6392 Website: www.avcovalve.com

2200

2000

1800

1600

1400

1200

1000

800

600

400

200

-50

BALL VALVES

1100 SERIES

Pressure/Temperature Rating

0

100

200

300

400

500

600

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3210 S. Susan St, Santa Ana, CA 92704 Tel (714) 427-0877 Fax (714) 427-6392 Website: www.avcovalve.com

BALL VALVES

1100 SERIES

1/4” THRU 2”

4 TAPPED

HOLES ØK

PCD ØL

F

ØJ

Plan View with Handle Removed

A

2 1/2” THRU 4”

4 TAPPED

HOLES ØK

PCD ØL

SIZE

1/4”

3/8”

1/2”

3/4”

1”

1 1/4”

1 1/2”

2”

A

(in.)

2.61

2.61

2.97

3.17

3.67

4.37

4.72

5.53

B

C

D

(in.)

(in.)

(in.)

2.48

4.53

0.36

2.48

4.53

0.49

2.48

4.53

0.59

2.56

4.53

0.75

3.38

5.91

0.95

3.50

5.91

1.18

3.92

6.85

1.50

4.25

6.85

1.97

F

ØJ

Plan View with Handle Removed

SIZE

2 1/2”

3”

4”

A

B

C

D

(in.)

(in.)

(in.)

(in.)

7.27

5.28

8.84

2.52

8.02

6.84

13.74

2.95

9.46

7.37

13.74

3.78

E

F

G

H1

H2

J

(in.)

(in.)

(in.)

(in.)

(in.)

(in.)

1.24

0.38

0.22

0.52

0.28

0.98

1.24

0.38

0.22

0.52

0.28

0.98

1.24

0.38

0.22

0.52

0.28

0.98

1.32

0.38

0.22

0.52

0.29

0.98

1.65

0.44

0.30

0.65

0.43

1.18

1.82

0.44

0.30

0.67

0.47

1.18

1.90

0.57

0.34

1.14

0.60

1.38

2.22

0.57

0.34

1.14

0.60

1.38

A

E

F

G

H1

H2

J

(in.)

(in.)

(in.)

(in.)

(in.)

(in.)

3.25

0.79

0.55

1.65

0.72

1.58

4.28

0.75

0.75

1.82

0.69

1.97

4.81

0.75

0.75

1.82

0.69

1.97

K

M5

M5

M5

M5

M5

M5

M6

M6

K

M8

M10

M10

C

L

ISO

Weight

TORQUE

(in.)

5211

(lbs)

(in-lbs)

1.42

F03

2

65

1.42

F03

2

65

1.42

F03

2

65

1.42

F04

2.5

80

1.65

F04

4

120

1.65

F04

6

235

1.97

F05

8

290

1.97

F05

14

450

C

L

ISO

Weight

TORQUE

(in.)

5211

(lbs)

(in-lbs)

2.76

F07

22

685

4.02

F10

35

1200

4.02

F10

55

2000

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BALL VALVES

1100 SERIES

Standard Flanged Ends (150#, 300#, 600#)

A (in.)

SIZE

Note

Please contact AVCO if you require

flanged ends to be other than standard

raised face.

Note

Please contact AVCO if you require any

other end style than those shown in this

literature.

AVCO

1"

A

AVCO

1"

A

150#

300#

600#

1/2”

5.50

5.50

6.50

3/4”

6.00

6.00

7.50

1”

6.50

6.50

8.50

1 1/4”

7.00

7.00

9.00

1 1/2”

7.50

7.50

9.50

2”

8.50

8.50

11.50

2 1/2”

9.50

9.50

13.00

3”

11.12

11.12

14.00

4”

12.00

12.00

17.00

See tables on page 2 for all other dimensions

Standard Cut Grooved Ends

SIZE

A (in.)

3/4”

4.63

1”

5.17

1 1/4”

6.00

1 1/2”

6.50

2”

6.99

2 1/2”

7.88

3”

8.50

4”

10.00

See tables on page 2 for all other dimensions

3210 S. Susan St, Santa Ana, CA 92704 Tel (714) 427-0877 Fax (714) 427-6392 Website: www.avcovalve.com

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SIZE

1/4”

3/8”

1/2”

3/4”

1”

1 1/4”

1 1/2”

2”

2 1/2”

3”

4”

SIZE

1/4”

3/8”

1/2”

3/4”

1”

1 1/4”

1 1/2”

2”

2 1/2”

3”

4”

SIZE

1/4”

3/8”

1/2”

3/4”

1”

1 1/4”

1 1/2”

2”

2 1/2”

3”

4”

3210 S. Susan St, Santa Ana, CA 92704 Tel (714) 427-0877 Fax (714) 427-6392 Website: www.avcovalve.com

BALL VALVES

1100 SERIES

N (in.)

Sch 10

Sch 40

Sch 80

0.065

0.088

0.119

0.065

0.091

0.126

0.083

0.109

0.147

0.083

0.113

0.154

0.109

0.133

0.179

0.109

0.140

0.191

0.109

0.145

0.200

0.109

0.154

0.218

0.120

0.203

0.276

0.120

0.216

0.300

0.120

0.237

0.337

N (in.)

P (in.)

0.39

1.00

0.39

1.00

0.39

1.20

0.51

1.42

0.51

1.75

0.51

2.13

0.51

2.44

0.65

2.99

0.65

3.62

0.65

4.33

0.79

5.59

N

(in.)

1.00

1.00

1.20

1.42

1.75

2.13

2.44

2.99

3.62

4.33

5.59

M

(in.)

0.540

0.675

0.840

1.050

1.315

1.660

1.900

2.375

2.875

3.500

4.500

M (in.)

0.57

0.71

0.87

1.07

1.35

1.70

1.94

2.43

2.93

3.56

4.56

M

(NPT)

1/4

3/8

1/2

3/4

1

1 1/4

1 1/2

2

2 1/2

3

4

BUTT WELD END STYLE (SCH 10, SCH 40, SCH 80)

Butt weld ends are square cut where N is less than or equal to 0.12”

SOCKET WELD END STYLE

N

THREADED NPT END STYLE



Engineering assistance is available for product selection, system control and valve actuation.